Beverly Hillbillies

Vehicles and items that do not fall into the general M151 categories

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Re: Beverly Hillbillies

Unread post by m3a1 » February 18th, 2021, 2:20 pm

Yeah....but AOC hasn't. IMHO there are going to be a lot of Green New Deal supporters looking to gain some traction for their plan and we'll be hearing from them every time a raindrop falls. So, a lot of this is just carp....or finless brown trout, if you prefer trout.
:lol:

For those of you who want to know more about the Inch Pedal on a fork lift, here is a very good article on it -

http://www.hyundaiforkliftsocal.com/blo ... ift-pedal/

I am learning a LOT about forklifts and yes, being a noob, I have been dutifully watching the SAFETY training videos on YouTube.

I am also hearing a lot of people say it's all just common sense. Well, yes, and no.

There are some things going on with these machines that are not so obvious and, there are a lot of ways to get yourself into trouble with these machines, real quick. The results can be deadly. I'd like to avoid that. As always, let's keep the shiny side up.

Cheers,
TJ

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Re: Beverly Hillbillies

Unread post by rickf » February 18th, 2021, 4:11 pm

In all the years and many different types of lifts I have run I never saw an Inch pedal! I can think of quite a few places I would have liked to have had one. My first forklift qualification test was putting a fully loaded skid of books on the fourth tier of racking where the aisles were just wide enough to get the lift and pallet down. So you had to lift the load to the full height, which was 20 feet plus your needed clearance, and then you made your turn into stack the load on the rack. Now for this test they always make it interesting so there are two fully loaded skids on either side of the hole you are going in. So you needed to make a 90 degree turn in place with the corner of your skid in the hole and line it up in one shot, then you go in with it and set it down. These skids weighed roughly 1500lbs. And this was on an Anderson stand up forklift! You always knew if someone screwed up since you could hear the crashing of lift and skid throughout the warehouse.
1964 M151A1
1984 M1008
1967 M416
04/1952 M100
12/1952 M100- Departed
AN/TSQ-114A Trailblazer- Gone

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Re: Beverly Hillbillies

Unread post by m3a1 » February 20th, 2021, 6:00 pm

Got together with the seller of the forklift today and paid him the balance. I had this nagging feeling that other buyers were going to be trying mighty hard to convince him to sell to them despite my rather hefty down payment (I couldn't pay for the whole thing initially because (a) the weather, (b) the bank closes and all its employees take a holiday every time lightening strikes (3) everyone in the community cleaned out the ATMs to go shopping for milk, bread eggs, butter and toilet paper because...snowmageddon, or icepocalypse, or whatever people are calling it. :roll:

So today (and yesterday) when things began loosening up just a touch, I hit the ATM, withdrew the balance owed in two parts and I hustled down to pay him. Got the bill of sale signed, witnessed and everything legal and above board. She's mine. I'll pick it up next week and if it ain't there, someone is going to jail. :lol:

I wasn't wrong about other buyers trying to convince him to sell to them. According to the seller, one Sneaky Pete went right for the throat and offered to pay him $2000 cash immediately if he would sell it out from under me. Call me crazy but I'm thinking maybe there's something to this forklift stuff. They're very much in demand, even by private parties. Catch the right deal, turn a wrench or two and one stands to make some money. Very cool. 8)

I felt so good about landing this deal, I treated myself to a new seat for it; one with very capable side bolsters and a safety belt, all of which is meant to keep my tuchus where it belongs in the event of disaster. (They might just as well hit those lube points and pack the rear wheel bearings while this is tipped).

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The new seat even has a lumbar support :shock: and a very typical forward-backward adjustment. Yeah, I know...this early purchase may be a little excessive, considering I don't even have it home yet but and I'm certainly not going to be spending hours in this seat. However, flipping this forklift and buying something newer, or just more capable could be an option and adding a little bling well, that never hurts.

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Meanwhile, having a nice throne for my royal bottom (or someone else's royal bottom) also cannot hurt. Not to mention my wife judges my prizes largely by the condition of their upholstery. Women are so weird! But, I am sure of one thing...the anti-theft paint job isn't exactly going to draw rave reviews from her. I can assure you of that. So, the new seat is just good insurance all the way around. :D

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » February 24th, 2021, 1:35 am

I got the new, old forklift home today in very fine style. A buddy had offered his trailer to assist in the move of the forklift and I took him up on it. Why did I need it? Well, my big gooseneck is far better suited to big machines and the break-over angle where the dovetail meets the deck would have been a rather daunting prospect for a machine as low to the ground as the Allis Chalmers. So the use of the gooseneck was ruled out.

But, despite the fact that his trailer's deck was fully covered in steel diamond plate, he began to worry about having nearly 7000 lbs focused on four tiny points. After all, the machine has a 50" wheelbase and is only 38" wide. I certainly cannot blame him for not wanting to risk having divots in his nice flat deck. We came up with a workable Plan B to protect his deck which required about $50 in 2x12's. I mulled it over.

What with the deep freeze wiping out his water well-head's plumbing along with a lot of expensive looking in-ground pool plumbing that was rightly doomed because it was right the heck out in the open in single digit temps and dependant upon power to keep things warm and moving, and the fact that he and his wife lived without power for three days in the middle of the big freeze...... along with a looming medical 'procedure' (take one guess what that was all about). Well, maybe the best thing a real friend could do would be to reciprocate and give him one less thing to worry about (and one less P.I.T.A.)

There are people out there (I am among them) who go through life wanting, trying to be the hero of every event that comes their way. God Bless 'Em, they'll stare down Death itself if given the opportunity to do a good deed. They are people whose first instinct is always TO HELP and they are so quick on the draw that they don't really think before they leap into action. By golly, this country needs more of that. But these Heroes can sometimes get themselves into harm's way by jumping in to help without considering the downside (such as divots in the deck). Once they finally DO consider the downside, being honorable folk they just forge ahead and take the risk...like it or not.

And as they say, no good deed goes unpunished.

Now, I sure don't think anyone should be punished for having their heart in the right place, much less, placing their personal health, wealth and general welfare at risk. So, I decided everyone would be much better off if, just for once, I pried open my wallet and hired a little work done. So, I let him off the hook and politely declined to use his trailer.... and I called a wrecker. There are times when I want to be the hero, too. So, Merry Christmas, chum. You're off the hook.

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Dear Reader, let me say there is really nothing quite like having a roll-back wrecker on the job....except for maybe having a forklift on the job. To say that moving my forklift from here to there was of little or no consequence would be an understatement ('consequences' would come later...). I drove it on. He chained it down. He drove it to my house. He unchained it. I drove it off. Utterly boring and not exactly the sort of stuff good story-telling is made of. That is just about the only downside to it. Otherwise, boring is good. Nothing was damaged. No blood was spilled. Nobody died.

A small surprise came at the end of things. I tipped my driver because, tipping the fellow who (a) did a good job and who (b) might just be a valuable asset in the future would not be a bad idea. Nope. Not a bad idea at all. He was surprised to be tipped (apparently, tipping has gone out of fashion) and of course, he was pleased. Please and Thank You (and the occasional tip) really make the world go round. We got to chatting a bit and I recognized an accent that was very familiar to my tired old bomb-damaged ears.

As it turned out, my driver was an Afghan....or better stated, a former Afghan. He had been an interpreter for some U.S. concerns in Kandahar pretty much during the time I was doing my overseas thing with MY interpreters in Kabul. His loyalty and his decency no doubt earned him a ticket to The Land Of The Big PX and a fast track to citizenship. He jumped at the chance. Good for him! Coincidentally, it turns out he also got blown up a couple of times while on the job (just like me) and he is nearly as deaf as I which explains some of our early miscommunications during the move.

We parted company and I drove the forklift half a block down the street to mi casa, wandering back and forth like maybe I had one too many to drink. The steering on this old rig is certainly nothing to write home about! But not all who 'wander' are lost (or drunk for that matter). Yes, I got it into the driveway, no, the wheels did not fall off and no, I never went left of center...not even once. It'll be fine.

With my latest acquisition now in the driveway, I undertook some housekeeping on it and made a serious effort to look for long-forgotten lube points and began to make a small list of small things I wanted to sort out first. After a brief cleaning of the cockpit, and looking for some well-deserved praise, I invited my son out to give him a mini tutorial on how to operate the forklift.

As usual, he grimly suggested that I was somehow horning in on his personal time and why would he want to know any of this? Gentlemen, he's a fine fellow when you get him away from the Playstation but anywhere within 50 feet of one, he can be a jerk if he feels somehow he's being kept from it. Well, Kid....how about maybe I'm out here in serious trouble and the only thing that's going to save your ol' Dad is your knowing how to operate this fine machine? Thus ended THAT argument.

So, we went through the start-up procedure and let it idle to come up to temp. We went over some basic safety tips, and we did a walk-around to gain a better understanding of what goes on with this machine. With it fully warmed up, he climbed back into the operator's seat and we went over the three mast controls.

Left lever, the mast extends and the forks go up and the forks go down. So he tried it.

Center lever, the mast tilts forward or backward. He tried that. 2 for 2.

Right lever makes the carriage (that bit from which the forks hang) shuttle right or left by means of a horizontal hydraulic cylinder....

Now, I had been warned by the former owner that the hydraulic lines to the carriage's cylinder were weeping and it was at the very moment he tried it, the line decided it no longer wanted to weep.

No,
It did not weep.
It did not seep.
It did not creep.
It did not *BLEEP!*
But from deep in this cheap heap came a stream that could leap!

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OH, it leapt all right.

It leapt, all green eggs and ham-like....straight onto my reluctant pupil. The best way I can describe the moment is....it was...

*ahem*

"rather pornographic."

There are a variety of phrases from that particular industry that may come to your mind at this moment; phrases that I assure you are absolutely spot on.

....not to mention this eruption undid a great deal of my earlier cockpit cleaning efforts and made for some additional laundry for me to do for Junior.


Welcome to The Splash Zone, Kid. Nobody rides for free. :lol:

Fate plays strange tricks on us sometimes. My son looked at me like maybe I had planned the whole thing. I swear to God I had not. But, it was that sullen, heavily-lidded-eyes look that took me. That look that all parents HATE to see on their kid's face... This is what we get.....after all the good things we do for them?? I also swear that what I did next was strictly a knee-jerk reaction. Unplanned, purely instinctual and found only in the addendum to The Unabridged Book of Good Parenting under the chapter titled, Parents Are Human Too. Yeah, you know what I did.

I reached over and batted the lever again and gave Mister Bad Attitude another shot. Tough love...and nothing says, I LOVE YOU like a little extra hydraulic fluid, Mister! :lol:

With that lesson being so obviously concluded, Junior excused himself and headed to the house for a change of clothes and the relative safety of facing other, far less physically dangerous worlds....something only online gaming can provide. I tried hard not to giggle while I wiped up the splatter.

Well, we definitely struck oil and the only way to get to the offending hose was get on with the very thing our friend Rick said he wanted me to do most.. Service that mast and lube up the carriage. So, off came the forks and after a bit of finagling, off came the front half of the carriage. My back was beginning to hurt. Wasn't this machine supposed to help me avoid this sort of work? DANG!

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In my haste to remove the offending hose (or hoses) I admit I paid no attention to what went where. Well, I have a 50/50 shot at getting it right when I put them back on. At worst, I get them backwards and have to flip them. No problemo. One old hose looked particularly suspicious. So, it was off to NAPA and not counting drive-time, I had two freshly made replacements in my hands along with a gallon of fresh hydraulic oil in no more than 20 minutes. That's how ya do it!

Stopped for some kitty litter on the way home (you already know why) and some Purple stuff filled with a secret sauce that was supposed to clean oil off driveways like magic. Riiiiiiiiiight. Well, it's the thought that counts. When I arrived, I put the hoses back on all spaghetti-like, fired her up and batted that lever again. A fountain of hydraulic fluid sailed right out onto the driver's seat (where I was NOT sitting, thank God).

Clean up on aisle 6! AGAIN!

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Hmm. Now that wasn't supposed to happen. So, I stopped looking at the horizontal cylinder and looked more closely at the hydraulic junction block which, of course, was now thoroughly soaked and shining like diamonds. This time I gave that lever a gentle tickle. Another gusher. Oh, goodie...I followed someone else's incorrect diagnosis and now I get to replace those nasty-looking old main lines as well. I was hoping to get a bit more use out of those at least for a while but now, I'm going to be equally happy to be rid of them and have (almost) all new lines and a closed hydraulic system that isn't gulping in air. Anyway, it's far easier to deal with the mast's main lines with these other things disassembled and off the machine.

It being too late in the day for another trip to NAPA, I elected to take care of something that had been nagging me since the first time I laid eyes on this machine. Those two support rods we spoke about earlier....Oh BOY, was I right about them! Once I got them moved to the other side of the horizontal cross member and bolted back down it became clear they had been incorrectly installed by the last guy...whoever he was. Now they are back in the right place and we are one step closer to this machine being right as rain.

Gonna hit this again tomorrow and make a bigger mess, I'm sure! Maybe my son will help. Nah...probably not.. :wink:

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » February 25th, 2021, 12:33 am

Spent the day today having some new custom hoses made and some fittings replaced. Not cheap. Had I known what the cost was ahead of time, I probably would have given some serious thought to closing the service loop with the one remaining hose which would have disabled the right-left ability of the carriage. But, she's cherry now and that's done. (I would have preferred to have spread that expense out over several months.)

In all honesty, there is no question that one box certainly didn't get checked... It turns out I did NOT buy a forklift that was ready to go to work. Oh well. As my father used to say in his best carney impression, "Ya roll the bones, ya takes ya chances" or, "Around and around she goes. Where she stops, nobody knows." Buy an old machine and anything can happen, right?

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Well, all in all, this makes for a better story than - I brought a forklift home and we moved stuff around. One thing is assured, these old forklift models have seen a lot of action and there WILL be things that need to be tended to. On the 'plus side', it has a certain amount of character that a newer lift will take another 20 years to achieve. It looks old, drives old, and has a really cool wonky look to it. It will never win any awards for its 'fine lines, but hey, everybody loves a clown car. Hmmmm. That makes me think, Polka Dots!

Maybe... Maybe...

One of the odd things I discovered while servicing the mast and replacing the hoses was a lot of stuff had been installed backwards by the last guy....as in, literally B A C K W A R D S. This junction block (actually a valve, believe it or not) is 180 degrees off. The result of that little faux pas was the two plugs to close off the horizontal hydraulic passages (made during the machining of this block) got machined away by the L-R movement of the carriage. Happily, I won't ever need them so I'm not losing any sleep over it.

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These large fittings are completely WRONG for this particular application.
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The last fella probably did the same thing I did with my R-L cylinder...he took things off and failed to make notes. In my defense, it's hard to handle the phone and take pictures and even harder to take notes when you're literally dripping with hydraulic fluid which also accounts for my failure to provide interesting pictures for you guys. Mechanics who work on things that are hydraulic must have trucks loaded with rags just following them around. It's a nasty business.

I got everything routed back where it belonged and managed to get my R-L cylinder hoses on correctly by sheer luck (I said I had a 50/50 chance!) but I'm still having some trouble with the old hose reel. The reel is really little more than two nylon pulleys side by side. They guide the supply lines as the mast goes up and down. Alas, my new hoses are a bit less flexible than the last ones and both the old and new hoses are a bit bigger than the hose reel was designed for so, there are some adjustments yet to be made and I have to watch those hoses like a hawk on the ups and downs at the moment because the outer one likes to jump overboard. I have an idea as to how to solve the problem without having yet ANOTHER set of new hoses made and we'll soon see if I can get it sorted.

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The carriage was a big, nasty mess. Now it's less of a mess, and lubricated where it needs to be lubricated. Any professional would tell me this mast is pretty much worn out; an opinion I would certainly have to agree with but, it will never completely die while in my care. I got in there and de-burred the worn areas, scraped off most of the schmutz and used a cup shaped wire-wheel to remove the most obstinate stuff. However, I did not clean this to shiny and new. There's simply no reason for that and a little extra coating here and there works as well as paint. As for the points of contact, the metal is now smooth and lubricated where it needs to be.


I found this section particularly galling (sorry, I couldn't resist) but then I realized that nothing actually rides against it! I hit it with a flap-disc anyway.
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The carriage now moves where and how it's supposed to without complaint or leaks (HOORAY!) and that's what we're looking for. TO BE SURE, no sane warehouseman would go to work early just to claim this old forklift as his daily steed. This old forklift's days of professional service are over BUT I have no doubt it'll serve me well and making small improvements on it will be a fun little diversion from time to time.

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » February 25th, 2021, 10:08 pm

Today was house cleaning day.

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In this household, while I am busy outside, the other members of my family are busy inside. Frankly, it's like living with a horde of mongols but, I'm betting Genghis Kahn never had to clean up after everyone.

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Not The Kahn...

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Also Not The Kahn...

I wanted to step back away from the forklift if only to gain a little perspective but the looming threat of rain meant getting out there and covering up my machine with a cheap tarp, which was to be held in place with some of those large, 99-cent spring-clip thingies. I went to get them out of the garage and they were not there. One of my chums probably borrowed them but, no matter, Home Depot almost always provides.

I know that sounds like my getting a raw deal from a friend but the fact is, we have an agreement. We rarely ever duplicate our tool purchases and between us, rare are the times when one of us can't come up with exactly the right tool for the job du jour. The only downside is, sometimes tools come and go so fast around here....it's like standing on the boarding platform of Grand Central Station and watching the trains go by.

I did take the time to put a new fire extinguisher and bracket on the ROPS (which is actually not a ROPS but rather, nothing more than overhead protection) It's easier to say ROPS. Double checked under and around my machine and still, no leaks! Nice. Feeling pretty good about it, I must say, especially since I had to clean the driveway after my hydraulic adventures. I checked to make sure the propane was turned off and then returned to The Wonderful World Of Dog Hair.

By now, I'm betting some of you are wondering if I have some prior experience with forklifts. The answer is....nope. But I would have to say forklifts of this vintage don't present much more difficulty than most farm equipment of similar vintage would present to anyone with average mechanical skills (with a little bit of plumbing experience thrown in for good measure).

Thus, tearing down the carriage presented no more of a job than pulling off the forks, lifting it up (hydraulically), removing six fasteners and the two retaining blocks they held in place, plus one little wrist pin that attached hydraulics to the moving piece of the carriage. Then it was a simple matter to lower the whole thing down onto waiting wood blocks and tip it gently off. Then, I lifted what was left back up so as to be better able to work on the hydraulic lines. Easy peasy.

I must say, the convenience of being able to effortlessly lift the thing you're working on to a comfortable working-height is astounding. What a simple concept. And now, I finally own something that will do that for me, forever and ever, AMEN! Less bending, less kneeling, less of everything. It's just wonderful. Everything else, the tidy-up, the de-burring and polishing, the lubricating, all were as familiar to me as the back of my hand.

Wait! When did I get an 'old guy' liver spot there? :wink:

Hydraulic system? No real mystery. You've worked on them before but you called yours, "BRAKES'. The liquid goes around and around and comes out here (stupid leak! :roll: ). Now, it goes around and around and back to the reservoir where it belongs...and somewhere under all this steel is a hydraulic pump of some sort, making who-knows-how-much hydraulic pressure.

The tricky bit is finding certain specific information for this machine. Info that probably exists on some other forum but which apparently cannot be found elsewhere on the internet because this machine is OH-ELL-DEE and nobody gets really excited about OLD forklifts. How very sad it is that such capable and useful machines simply get discarded and left to rot. It's the extreme weight and limited mobility that turns folks off to the idea of having one, of course. Say "Old Farm Tractor" and there are lots of OOHs and AHHs and folks come a-runnin'. Say "Old Forklift" and people pretend they didn't hear you.

I have downloaded a PDF military manual for this rig (of the -14-&-P variety) but there are limits to what that can tell you. Information such as - specifics on hydraulic hose - what's the correct PSI - exactly how long should a specific hose be (which REALLY matters on a thing that is supposed to extend but shouldn't have a lot of sloppy hoses wriggling around when compressed) - and, what are the inner and outer diameters of said hose - how do I bleed air out of this closed system? Important tuff like that.

All of that ends up being pure speculation but I did get some solid answers about purging the Hydraulic system of air from the people who made the new hoses for me. Never be afraid to ask questions when you're paying a premium price for stuff.

I got tripped up by replicating poor decisions made by some previous owner hence my present trouble with the hose to hose-reel interface on the mast. The learning curve can be steep sometimes, just as it is with an M151.

But, I do admit sometimes I prefer the whole Pass/Fail Method... consequences and all.

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Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » February 26th, 2021, 7:00 pm

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Oh boy!

My brand new seat arrived today, along with a separate delivery...two super-duper LED auxiliary lights which were the cheapest and most powerful lights that I could find online after a very long two-minute search. After all, time is money and too much searching makes my brain hurt. Far better to just subject one's self to the possibility of getting the shaft by simply clicking ADD TO CART and getting it over with.

They were far less expensive than all the off-the-shelf lights being offered by the usual retailers. Gonna mount these lights on magnetic bases and we'll soon see what is the most useful place for them.

YES! All of this goodness will soon be on the forklift! Too bad the weather is in the toilet right now. I'm kinda itchy to put that nice new seat on! Of course, all this bling will be exactly what it is - me, putting lipstick on a pig. It will still be a pig when I'm done.

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Stay tuned...

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » March 1st, 2021, 6:55 pm

Not much to report...

The forklift has new rubber thingys on all the control levers and the transmission lever. I hate handling that old stuff and having sticky fingers as a result so, out with the old and in with the new.

Speaking of new....the New seat...still sitting around waiting for suitable weather for installing such things. Meanwhile, the forklift is sitting in the driveway under a tarp looking a lot like the iceberg that sank the Titanic. :roll:

However, my auxiliary LED lights did come in (cheap-cheap-cheap!). Coupled with a several general purpose magnets (purchased separately) they can go anywhere on the machine...or on my gooseneck trailer to illuminate night-time ops. Now to find a suitable plug for both applications and set up a wiring harness.

Aside from that, we culled a bunch of losers from the coffee cup shelf and boxed them up for donation. How's THAT for boredom? :lol: :lol:

Someday, spring will come! 8)

Cheers,
TJ

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Re: Beverly Hillbillies

Unread post by m3a1 » March 2nd, 2021, 9:35 pm

And just like that.....

SPRING!

What a lovely day today.

A perfect day to put lipstick on a pig.

So out with the old (yeah, one set of rails wasn't even bolted to the seat)....

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....and in with the new!

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A direct swap with no holes to drill. Well waddya know!!

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OH! What a difference!

And to ensure there is balance in the universe, just like that, another line in the R-L hydraulics sprung a leak.

(I'm beginning to think I have a gremlin again.)

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Happily, I have almost no use for the R-L shuttle at the moment so it can wait. Meanwhile, I will admire my fabulous new seat.

Cheers,
TJ

P.S. NAPA is giving away a free Chase Elliott #9 NAPA ballcap with every $25 purchase. (Guess where I went for a big bag of absorbent.) :mrgreen:
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Re: Beverly Hillbillies

Unread post by m3a1 » March 4th, 2021, 1:36 am

Another winner of a day, weather-wise. Today became a mash-up of forklift and a cheap, Chinese-motorcycle-trying-hard-to-be-a-BMW-R71 project. Because there's ALWAYS something goin' on.... right, whateverrrr. You've heard that before.

My buddy (yeah, that guy) dropped off the fuel tank from his Chang Jiang 750 and then went on vacation with another buddy. I was not invited. :!: I admit it may seem that I am being a bit naive by sitting here working on someone else's stuff while they are off partying like Covid was just a dream but believe me, I will find something for him to do in turn.

I scoped the tank and promptly threw up a little bit in my mouth (because it looked like a double dose of leprosy inside). Then I ran for some fresh air somewhere upwind of the thing. Basically, the interior of the tank looked (and smelled) like all the worst parts of the Bible and it's going to be a project that is uniquely crummy, miserable, and stinky. This is the kind of stink that gets in your skin and no matter how much you wash your hands, it just hangs in there and reminds you ALL NIGHT LONG that using rubber gloves would have been a really good idea.

My friends, if this fuel tank were a Disney story, this gas tank's interior would be the part where Bambi's parents get snuffed by old Walt Disney himself. You may recall, Bambi's 'Daddums' get's burned alive in a big ol' forest fire after "Mumsy" gets blown away in a drive-by shooting. You have to give Walt credit...he can murder a beloved main character's parents ON FILM and yet, be hailed as one of our greatest children's storytellers. :shock: Now, if you can figure THAT ONE out, explain it to me.....and historically, Walt does stuff like that over and over and over! Can you say, Serial Killer?

DUDE! STOP KILLING CHILDREN'S PARENTS!

I suppose Disney felt children couldn't have a relatable adventure if their parents were still around to shepherd them away from potential death and dismemberment. So, he kills off their parents..... so he can make money selling cartoons. Horrifying. :shock:

Anyhoo, back in the world of men and machines, I dosed the gas tank with the Purple Power stuff and set my sights on maybe doing a few things just to help the forklift feel loved because dealing with these old fuel tanks means letting the stuff soak; the longer the better.

If you studied the forklift photos carefully you probably detected that the engine bay side-doors were a bit banged up on their trailing edges and I will add that they were difficult to open because the catches were also way out of adjustment. Straightening the panels was nothing a bit of judicious heavy-handed labor wouldn't undo. The latches...well, a child with two 7/16 wrenches could do those.

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While the old gas tank soaked, I took the worst door off the forklift and determined that the best course of action would be to clamp the offending area up in a vise and do a bit of tugging to realign it with the rest of the door and then hammer out the creases. This is one of those moments when having crummy paint falls squarely in the 'plus column' because you just cannot hurt it anymore. In this case the term, paintless dent repair can be taken in its most literal sense.

This plan of mine meant driving over to my buddy's place (again, that guy) because his vise is actually mounted. I have bigger vises than he (though not mounted) and I also have bigger vices...but I digress.

Driving through his neighborhood, I came upon four pretty decent wheels and tires (a matched set, by the way - WooHOO!) which were piled at the curb with a bunch of junk. This particular residence happened to have a nice travel trailer in the driveway with four brand new wheels and tires.

This particular resident has been spending a TON of money on his place lately; new garage, newish travel trailer with a brand new, freshly installed rooftop A/C unit, all contiguous to a brand new driveway. The works. This guy must have won the lottery. He retired these skins because they were simply....old. Not worn, not torn...just old.

Thank you, Mister Rich Guy! I'll have some of that!

Did I stop and pick them up? Hell yeah, I stopped and picked them up! Full disclosure, they're TRAILER wheels & tires so maybe I'll find a use for them...maybe I won't.

Hunter-Gatherer Badge awarded!

They'll go on my tire rack (AKA a pallet rack) that I presently don't have because my buddy (yeah, that same guy...again) is using it as scaffolding to work on the eaves of his house. As a result, all my many spares are presently leaning against a tree at my house like a squad of betrunkene Soldaten.

Long story short, I went and used his vise and did 'the thing' straightening the door. While I was there I snooped around and found the motorcycle's gas cap....or what once passed for a gas cap. Euewww!

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Back to my house with my goodies and the syphilitic gas cap. Rehung the engine bay door, checked its fitment, made a few minor adjustments with a BFH and, 'Bob's yer uncle'... :P

With that done, I unloaded my fresh catch of wheels-tires, had a little lunch (which was not improved by the odor of old fuel embedded in my skin), surfed the web, went to Home Depot to get a better plug for the tank because it was dripping Concentrated Evil onto the ground....which will probably kill every plant within a mile or two. Then, I generally goofed off. Finally, unable to restrain my curiosity any longer, I held my breath (which does a lot to build one's anticipation..especially when one is turning blue) and drained the tank into a big rubbermaid tub I had been saving for a job such as this.

"Why are you saving that old tub?", my wife would whine. "Because I might need it", I would stoically reply. What went into the tub was nasty. VERY Nasty.

Well, gentlemen...every pack rat has his day..

Yes, what came out looked more like stout coffee with a sort of motive latte foam on top. What was going on in that sauce had to be some kind of chemical reaction because things were moving. No, REALLY....literally MOVING. The foam would cover the liquid below and then bubble vigorously and kind of uncover it and move somewhere else but it didn't dissipate. A bit unnerving really. It kind of made me think of the movie, The Blob (Steve McQueen's first starring role in a 1958 feature film.)

If you haven't seen it....do. It's a predictably horrible movie....even for 1958....but it does make me want to rethink my choices for fire extinguishers. *sigh*

We now return you to our regularly scheduled program.

What I poured in the tank and what I started with, was purple and you could see through it. Not anymore. It seems I got a LOT of particulates out. Had to let that stuff sit for a while to allow the sediments to settle and the foam to stop 'blobbing' around. Hmmm, maybe sunlight kills it. While sunlight and gravity did it's thing I took the other door off and hammered it out straight; quick, down and dirty. Came out real nice, too. Hung it on the forklift and Fanny's your aunt...

MORE lipstick on a pig.

After that foam finally stopped doing that weird thing I filtered the Purple Power (now brown) through a surgical towel laid in a funnel. It was no less brown and no less funky after being filtered but it was a helluva lot lighter...weight wise which made the whole process worthwhile. It was certainly no lighter in color. Oh no. The first pull yielded enough particulates to fill a baby food jar. That's a helluva lot for a motorcycle tank!

If you know anything about these old CJ750s (and his particular bike has a side car, which is kinda cool) they are actually old Chinese military bikes. Some concern bought them up on the sly, gave them a quick once-over and after painting them up to order (yes, you could actually order one made over to look something like a WWII German military cycle) they would crate them and ship them to the new owner who would gleefully assume everything was right as rain and go bombing around the countryside like Lawrence of Arabia....until the crap in the tank began to catch up with 'em.

This motorcycle never ran well. It was always a dog. Well GEE...I wonder why! Some of what I was seeing in the tank was undoubtedly blast media and I have sincere doubts that the interior of the tank was ever coated. The outside is coated, though. Outside there's a fair amount of bondo. Inside it's just rust and Gobi Desert and more rust. Heavens!

So, I put the filtered Purple Power (Now, Brown Power) liquid back in the tank along with several handfuls of bolts. I needed to close the tank before really agitating it so the cap was a necessary part of the plan.

But first...rather than add junk to the tank, maybe a few minutes of work on the cap because.... why add MORE crap?

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Re: Beverly Hillbillies

Unread post by m3a1 » March 4th, 2021, 1:56 am

Doesn't look too bad on the outside, does it?

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Mocha-motive latte, anyone?

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Some results of the first pull being filtered...

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Some results of the sediment drop

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So, how does one agitate a heavy gas tank that is covered in bondo, fairly full of liquid, handfuls of hardware, stray sandblast media, rust, more rust, and all the worst parts of the Bible?

With a forklift, of course! YES! Let's put this puppy to work! So, up go the forks to a convenient head-bonking height. (yeah, I did that...several times and now I know why hardhats are required around these darned things)

Take the fuel tank and a ratchet strap and hang said tank from one of the forks. With the weight now borne by the forklift and the strap, it becomes a simple matter to rock the tank, sloshing the stuff inside all over the place. Even a guy with a bad back can do it...

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Just imagine what our world would be like if Einstein had owned a forklift!

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » March 5th, 2021, 3:24 am

What was I doing today?

Dithering. Nothing of any real consequence

I knocked out my final iteration for this fuel tank early which left me wondering what I could do to achieve some small victory.

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Results were unsatisfactory for the tank, by the way, but I can breathe while I'm around it which is something, I suppose. I rinsed it out with water and removed all the hardware and let it dry out. What is still in there is a little horror show; stuff that I cannot identify and if this were mine, I'd open it up (going in through the tool box) and sandblast the double compound doggy doo out of it and see what comes next. I've always suspected a lot of these stories where guys put hardware into a fuel tank and presto-chango, it comes out looking like a reasonably clean tank were right up there with tales of the Easter Bunny (I used to fall for THAT one, too). Phooey.

I am now sadder, but wiser.

Happily, I did my bit and this is as far as I'm going with it, which left me with most of the day to do my own thing. What to do? What to do? So, I made a small effort on the forklift (naturally).

So, there is the irritating matter of the hoses and the hose reel. If you are wondering what this bit is all about, there is a reel (a two-pulley cassette) located at the top of the mast (that bit that goes up and down and extends and collapses back into itself like a modern drawer slide). Two hoses come from the front of the chassis, and they go up and over the pulleys and down to provide hydraulic service to the R-L cylinder that moves the carriage....you guessed it....right and left. The reel simply keeps the hoses laid out properly as the mast expands and contracts so they don't get caught up in the works.

The problem is really twofold. First and foremost, I am dealing with an very, very, old machine and certain specific parts are nearly impossible to find. My reel is not only damaged at its flanges, it's also wallered (that's Texas-speak for wallowed out) and has a section reduction that would be easily dealt with if I could find a very peculiar shim.

Second, my hoses are wrong.....way wrong. They are too big and too stiff and they don't want to conform to the reel. These are the hoses I just had made at great expense and they are dead wrong for this machine. In my defense and that of the fellas at the hydraulics place, both of us were only following what I had taken off the machine which was also dead wrong. Alas, these things happen when one doesn't have the proper manuals.

So, for now, I will get along with what I have and change it later if my use of the forklift increases or I will eliminate these hoses altogether and simply ignore the R-L shuttle function altogether.

What I did was whip up a guide for the wayward hoses to ensure they stay at least in the neighborhood of the hose reel. It isn't much to look at but, by golly, it works and no permanent changes have been made. Since the reel is nylon, what I did to address the wallered bit was trim a shim strip out of a milk jug and fitted it so that the reel ran more true. Did that work? Yup. It sure did.

This is all pretty much what I call 'farm-boy' work. You identify the problem, roll up your sleeves, take what you have at hand and get that machine back to work. So, yes, my welds aren't pretty, there is no paint on the guide-part (solely because I didn't want to have to take it off one more time, after testing it). I don't have time for some of these things, chiefly because I have a lot of other, far less important things to do! :lol:

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Since this is an antique machine there is a lot of ugly, worn stuff on it. The steering column cover is a major eyesore. So I popped that off in preparation for refinishing and found something rather interesting. It's a very clever retrofit switch (probably made to accommodate some new safety standard) for a back-up alarm or warning light. When properly located, this springy bit is bumped by the transmission selector lever which toggles the switch. What makes it so clever is that it can be employed with just about any system that had no previous switching. Sadly, the screws that hold it in place go straight through one of the data plates; the one of lesser importance but, it's one of those things we never like to see in our hobby.

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The two panels that form the cover for the steering column are of substantial strength and do just a little to support things but for the most part, they are chiefly decorative. I gave them a quick once-over with a palm sander, buffed up the data plates, masked them, coated them with Rustoleum primer, then paint and rounded up some new screws to hold them together.

All of which is just more lipstick for this pig. While all this new paint was drying, I used the forklift to load the big Job Box into Longfellow. It never ceases to amaze me how a machine such as this makes heavy lifts easy. Wow. Was this thing worth the money? Every bit.

Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » March 8th, 2021, 2:10 am

Well, fellas...make a wish! The half track will soon be moved out of its deep, dark hole and around to the front. Circumstances forced the move before I was entirely ready. No worries, we'll make things happen one way, or the other. Spent the whole day shuffling things around.

(Does anyone wonder why forklift is all one word and half track is two? Thinking about things like this keeps me up at night.) :lol:

Meanwhile, Longfellow got an assist from the ol' Allis Chalmers forklift and the big Greenlee box I bought so cheaply is now in place and doing its job. Lifted it up and deposited it gently onto the pickup's bed without even breaking a sweat! I STILL don't have actual the padlocks I want for the box, chiefly because they're so bloody expensive! I may end up crossing those off my list and just be happy with what I've got. It sure is nice to have my back seat back and all the gear stowed in the box.

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And the forklift has its steering column cover reinstalled with new hardware and with the forward-neutral-reverse markings enhanced with a silver sharpie. Hey....whatever works, WORKS! More oil gets put on the lift chain every day...(it's a process). Start at the top and work your way down a bit at a time. Gravity does the rest. Put too much on and it simply runs off and you end up with a big puddle of oil on the ground and that doesn't help anything or anybody.

I enriched the mixture so the idle is higher, the engine runs just a bit more smoothly and the throttle response is slightly better (but still, not quite right). The little flathead Continental F163 four-banger is a good-running engine but I think I'm going to have to look into the fuel delivery, which seems like it isn't quite what it should be. LP gas as a fuel is new territory for me. Something NEW to learn and I always look forward to that sort of thing. Should be interesting. Naturally, I'll bring everyone along for the ride. :wink:

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Cheers,
TJ
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Re: Beverly Hillbillies

Unread post by m3a1 » March 10th, 2021, 12:59 am

We had nice weather for what we had to do today (and I say, "we" because I had some very good help) and what we had to do was -

(a) conduct a purge of one space,
(b) pull out the half track with the Gama Goat,
(c-thru-y) conduct a purge of a second space,
(4) backfill the space created by the now-absent half track,
(z) put the half track into the new space created by the second purge.

Got that?

This process is kind of like playing the Benjamin Franklin 5 & 10 Cent Store sliding number game we all played as kids...
.
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But BEFORE all this happened, I visited one of the local wrecker services. I wanted them involved because they had the equipment to plug that half track right in where I wanted it, in about the same amount of time it would take Queen to perform Bohemian Rhapsody...or Edgar Winter to perform Frankenstein. I know you fellas south of the Manson-Nixon Line will have a favorite piece of music too, so, pick your poison... wherever you are.

Mine is a small town so, after my visit Kevin The Wrecker Guy came over, looked at the battlespace and blithely proclaimed I had as much chance of gittin' 'er dun, as a snowball has to remain a snowball...while in the lower regions. Now, Kevin The Wrecker Guy can be a bit of a 'sour grapes' fellow but, he gave me some tips on what he needed in order to load the half track with the least amount of difficulty which was very useful info. After all that, I imagine he really thought I wouldn't be calling him back today.

Surprise, surprise!

Several hours of effort yielded excellent results.... that is, until my crew began looking at me like I was a bucket of fried chicken. They were looking at me like they were going to gnaw my legs, wings and thighs right off. Oh darn. We missed lunch. I am not ungrateful and I know the value of keeping a good crew happy, so I crammed everyone into the suburban and we all went to Dairy Queen which, as poor a choice as that may seem (and IS), I got everyone fed to some reasonable level of contentment.

In my defense, DQ was not my first choice.

But, our little town is under siege right now by an endlessly frustrating interstate construction project that is ridiculously massive and moving at glacial speed because the company that is performing the work is essentially unsupervised by the state. Why? Because like everywhere else...the state is broke and every piece of the highway building and maintenance puzzle (including oversight) is farmed out to -

The
Lowest
Bidder

So, the construction guys happily pull every dirty trick in the book; stuff like closing main entrances and exits on a whim and creating detours that would leave Christopher Columbus and Ferdinand Magellan begging for a small rocky plot of land where they could spend the rest of their days and be left in peace.

In short....you can't get to there from here.

But, after everyone was fed, we got the rest of the stuff moved and prised the old half track out of its tomb....by the powerful Gama Goat.

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Re: Beverly Hillbillies

Unread post by m3a1 » March 10th, 2021, 1:36 am

All that switcheroo received a LOT of assistance by the the little forklift. It has finally received its name. Every vehicle around here has a name. GOBLIN got its name because it is so ridiculously ugly and its proportions are so ridiculously 'goblinesque'. Yes, 'goblinesque'! (It's a new word...get over it.) It also happens to be powered by goblin farts (LP Gas). So there you have it. GOBLIN Goblin is neither a 'he', nor is Goblin a 'she'. Goblin is an 'IT'.... poor, ugly little thing.

Remember that old Meilink Safe I brought home? (a huge mistake, by the way) Goblin picked it up without complaint and deposited it well out of the way for today's shuffle. I must say, I don't know how we ever got anything done around here before Goblin came along.

Dirty Gertie got involved and happily did her part as well. That old girl has still got game and never fails to impress. She fired right up and after warming up she growled her way over and backed up to line up with the half track. With SIX wheel drive, fully INDEPENDENT suspension, LOW range she's definitely a bad BAD girl. We hooked her up to the half track. When she started forward, she squatted a little as the slack came out of the chain and then off we went not even breaking a sweat. The half track provided a little resistance and Dirty Gertie growled, "You're comin' with me, old man" and thus ended that argument. Good gawd, Dirty Gertie is a monster.

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What a beautiful sight. My two favorite vehicles in the whole wide world...

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...and not something you see every day.

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Dirty Gertie obviously has some serious muscle in her bustle and the half track has that low, lean, mean look I also love.


Around we went and lined up the half track so the wrecker had the best shot at loading without obstructions.

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And without fanfare, Kevin The Wrecker Guy (He's the 'K' in K.W. Towing) loaded the track, drove 60 feet, and plugged it into my driveway like a slick magician.

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Now you may wonder why I involved a wrecker. Well, this is a hobby and my street is a popular thoroughfare, complete with the occasional careless speeder. I did not want to be goofing around with a bunch of heavy machines out in that street. The risk was too great and the reward too little so, again, I broke open the ol' wallet and paid not only to have the work done for me, but also to avoid the risk of having my precious half track or Gama Goat T-boned by some uninsured idiot bombing down my street in his 19throwaway pickup truck.

Mission Accomplished!

Cheers,
TJ
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