A2 Clutch Rod Boot Issue

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hondo100
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A2 Clutch Rod Boot Issue

Unread post by hondo100 » September 22nd, 2021, 9:47 am

This A2 has been apart for over 5 years. It was a rotisserie queen for almost 2 years of that. While installing the clutch rod thru the firewall, I noticed that there is not a flange on the engine side of the firewall to mount/secure the boot to. There is a flange on the passenger side of the firewall.

What am I missing?

Hambone
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Re: A2 Clutch Rod Boot Issue

Unread post by Hambone » September 22nd, 2021, 1:15 pm

As far as I know, the only boot is on the bell housing.

hondo100
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Re: A2 Clutch Rod Boot Issue

Unread post by hondo100 » September 22nd, 2021, 1:18 pm

Parts Manual shows two boots:
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Mr. Recovery
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Re: A2 Clutch Rod Boot Issue

Unread post by Mr. Recovery » September 22nd, 2021, 4:48 pm

There is "no" lip on the body, the boot has a double lip the sandwiches the hole.
20210922_164117.jpg
20210922_164135.jpg
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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
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Mr. Recovery
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Re: A2 Clutch Rod Boot Issue

Unread post by Mr. Recovery » September 22nd, 2021, 4:57 pm

OK, I was wrong, there is a flange on the hole above the steering column ! :oops:
20210922_165044.jpg

dan-2beers-2_zps6d3a82dc.jpg
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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
NRA Life Member
American Legion Post 275 Fl
US Army 6 years 2nd Armored Cavalry Bindlach Germany
Colorado Army Nat. Guard 5 years
Md Air Guard 15 years active duty on C-130's

hondo100
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Re: A2 Clutch Rod Boot Issue

Unread post by hondo100 » September 22nd, 2021, 5:09 pm

Is the flange something that was "pressed" in or is it an integral part of the firewall?

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Mr. Recovery
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Re: A2 Clutch Rod Boot Issue

Unread post by Mr. Recovery » September 22nd, 2021, 5:41 pm

Looks to be pressed in or tac welded, it extends above the floor/toe board inside. :?
dan-2beers-2_zps6d3a82dc.jpg
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1960 M151 Run 1
1963 M151 Willys DoD 10-63 in Baltimore
1989 Alley Cat. "work in Progress"
NRA Life Member
American Legion Post 275 Fl
US Army 6 years 2nd Armored Cavalry Bindlach Germany
Colorado Army Nat. Guard 5 years
Md Air Guard 15 years active duty on C-130's

hondo100
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Re: A2 Clutch Rod Boot Issue

Unread post by hondo100 » September 23rd, 2021, 8:06 am

Thanks for the photos and checking on the construction. Now to figure out an "elegant" jury-rig to fit the boot to. Maybe use an item 4 in the parts diagram? I know I've got one somewhere...but where?

I can guarantee it will show up the minute I order another one. :D

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Re: A2 Clutch Rod Boot Issue

Unread post by hondo100 » October 4th, 2021, 9:44 am

Used item 4 in the diagram. It fit snug in the firewall with a little help from my ball peen hammer and some JB weld. Boot is on and clutch linkage is all together and adjusted. Now for the throttle linkage....
irewall_fix.jpg
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